ROSCHEN TBM Cutters Reduce Your Costs When you are boring a long and large diameter tunnel or a series of short and small diameter tunnels, how to choose cutters may be one of the most critical investment decisions. The costs associated with TCI TBM disc cutters are quite extensive: 1. Cutter...
ROSCHEN TBM Cutters Reduce Your Costs
When you are boring a long and large diameter tunnel or a series of short and small diameter tunnels, how to choose cutters may be one of the most critical investment decisions.
The costs associated with TCI TBM disc cutters are quite extensive:
1. Cutter assembly cost and rebuild time
2. Mounting system hardware costs
3. Ring consumption
4. Bearing consumption
5. Lost boring time for cutter changes
6. TBM advance rate
7. Inventory costs
For larger tunnels, the investment is critical because so many other factors affecting the bottom line are dependent on the quality of cutters used and the assistance of the supplier.
TBM Cutter effective costs
The ROSCHEN TBM cutter design allows for faster assembly due to the reduced number of components compared to most other manufacturers’ cutters. If you elect to have an onsite rebuild program, then you will benefit from reduced cutter rebuild time. Also, your crew will be trained by our technicians to know the most efficient way to rebuild the cutters.
The correct TMB cutter ring with the ideal tip width makes a vast difference in advance rates. ROSCHEN has the expertise to select the correct ring and tip that will be the most efficient at excavating the rock on your next project. ROSCHEN produces a variety of different grades and profiles of rings.
ROSCHEN TBM cutters utilize case hardened Timken bearings, which outperform other bearings in dynamically loaded and harsh environments. Even in the most severe operating conditions, ROSCHEN TBM cutters can effectively excavate hard rock.
Quickly TCI TBM disc cutters changing
With the ROSCHEN Wedge Lock design, the TBM cutter is more easily mounted and quickly released. This reduces the time spent changing cutters, and that translates into more boring time for your machine. Plus every new TBM ,ROSCHEN can design specialized, customized cutter to minimize cutter change time.
We manufacture cutters in sizes ranging from 6″ to 20″ in diameter. ROSCHEN can manufacture them to fit any machine from any manufacturer and still provide you with our highest quality.
Get the highest cutter life and the lowest cost per volume of rock excavated.
We can help you manage your cutter inventory and train your cutter technicians or provide them from our own technically certified staff. We can show you how to optimize your cutter rebuild program using cutter tracking procedures and proper rebuilding processes. We can provide you with cutter changing guidelines to get the maximum life out of each cutter on the machine. The result will be lower cutter consumption, and a reduction in your total project cutter change time.
Every year we continue to develop new materials, processes and cutter designs. ROSCHEN offers the newest technology available because we do more research and development than any other cutter manufacturer. We have conducted extensive tests on hundreds of projects for over half a century — on real projects under the worst conditions. With this information, we have developed the best product on the market.
ROSCHEN Company invests much on R&D for cutters. We lead the industry with cutter design innovation. We were the banner company to use rolling disc cutters, with the wedge-lock mounting design, We are the preferred cutter supplier because we are known to produce high-quality products that get the job done successfully.
Quality and Total Value
Attention to detail during the manufacturing process ensures that every cutter component is crafted to the highest standard. Contractors have come to expect it from ROSCHEN. No matter the geology, no matter the machine type or brand, if you are looking to bring down your total cutter cost, contact ROSCHEN – we'll help you find a solution.